Fanuc SHAP Alarm Codes

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Fanuc SHAP Alarm Codes

SHAP-000 WARN KW ovrd reg. is out of range.
Cause: The value of Kerf Width is not in a valid range.
Remedy: Set the kerf width in a range of 0 to 4.99. If a range > 4.99 is needed, use the
KWMINMAX.TP program.
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SHAP-001 WARN Speed ovrd reg. out of range.
Cause: The value in the register for TRAVEL SPEED override is not in a valid range.
Remedy: Set the travel speed in the speed override register to a value less than 2000.
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SHAP-002 WARN Values cannot be duplicated.
Cause: The registers for each shape function such as kerf width override, speed override, and so forth
in the Shape Setup menu must be unique. If you try to use the same register twice, this error will occur.
Remedy: Insure that each register is not used more than one time.
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SHAP-003 ABORT Corner radius is too large.
Cause: The scheduled corner radius is larger than the computed working radius of the scheduled
diameter.
Remedy: Reduce the scheduled corner radius or increase the scheduled diameter.
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SHAP-004 ABORT Slot Len. must be > than wid.
Cause: The scheduled width for the slot is larger than the scheduled length for the slot.
Remedy: Make the slot width smaller than the length or make the slot length larger than the width
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SHAP-005 ABORT Shape Template was modified!!
Cause: The Shape Template FOR A CUT MACRO (ex: CUT_CIR.TP) has been modified and
is no longer valid for this operation.
Remedy: Undo the modifications if you can or if you have a back up copy of this shape macro,
reload it.
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SHAP-006 ABORT Invalid schedule number used.
Cause: The passed in schedule number for the shape in the teach pendant program is out of range.
Remedy: Set the value in the range of 1 to 100.
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SHAP-007 ABORT Error Opening Cut Shape Macro
Cause: The shape program requested could not be opened or the shape cut program was modified and
an expected line is missing.
Remedy: The shape program might have been deleted. If you have a back up copy of this shape
macro, reload it.
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SHAP-008 ABORT Error Writing to Shape Macro.
Cause: Could not update the shape macro with values in the shape schedule.
Remedy: If you have a back up copy of this shape macro, reload it.
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SHAP-009 ABORT Blend-in distance too large.
Cause: The blend-in distance is too large for the specified shape.
Remedy: Decrease the blend-in distance.
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SHAP-010 WARN Length must be > Major dia.
Cause: The length for the key shape must be larger than Major diameter of the key shape.
Remedy: Increase the length of the key shape or decrease the size of the major diameter.
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SHAP-011 WARN Maj dia must be > Min dia.
Cause: The key shape major diameter, must be larger than the key shape minor diameter.
Remedy: Increase the size of the key shape major diameter or decrease the size of the key shape
minor diameter.
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SHAP-012 WARN Program name must be set first.
Cause: The shape shift utility was executed without the name of the program entered correctly.
Remedy: Select a valid program for the shift function.
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SHAP-013 WARN Position num must be set first.
Cause: The shape shift utility was executed without the position number entered correctly.
Remedy: Select a valid position for the shift function.
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SHAP-014 WARN Shift must be cleared first.
Cause: Program name column was modified or position num column was modified.
Remedy: Clear the shape shift schedule.
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SHAP-016 WARN Position doesn’t exist in prog.
Cause: The selected position does not exist in the selected program.
Remedy: Verify that you have the correct program selected and verify the position number is correct.
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SHAP-017 WARN Posn [REPRE] must be cartesian.
Cause: The position type of the position register being used, has been changed to joint representation.
Remedy: Change the position type back to Cartesian.
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SHAP-021 ABORT Center posn PR[1] uninitialied
Cause: The center position for the Custom shape, has not been taught in the ‘Center Position’
position register.
Remedy: Record the center position for the custom shape in the position register.
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SHAP-022 ABORT %s – Joint moves not allowed
Cause: The Custom Shape cut program has joint motions which are not allowed.
Remedy: Change the joint move to a linear move.
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SHAP-031 WARN Macro %s not set
Cause: The macro table was not set correctly.
Remedy: The controller will try to set up the macro table again at the next Controlled start. It is
possible that the macro table needed to be expanded and that can only be done by restarting the
controller in Controlled start mode.
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SHAP-040 WARN Program is not of circular type
Cause: The program is not of a circular type. The program is either a non-shape generated program
or the program is of a shape other than circular.
Remedy: Select a program that was generated as a circular type.
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SHAP-041 WARN Program is not of slot type
Cause: The program is not of a slot type. The program is either a non-shape generated program or the
program is of a shape other than slot.
Remedy: Select a program that was generated as a slot type.
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SHAP-042 WARN Program is not of hexagon type
Cause: Program is not of hexagon type. The program is either a non-shape generated program or
the program is of a shape other than hexagon.
Remedy: Select a program that was generated as a hexagon type.
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SHAP-043 WARN Program is not of rectangle type
Cause: The program is not of a rectangle type. The program is either a non-shape generated program
or the program is of a shape other than a rectangle.
Remedy: Select a program that was generated as a rectangle type.
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SHAP-044 WARN Program is not of key type
Cause: The program is not of a key type. The program is either a non-shape generated program
or the program is of a shape other than a key.
Remedy: Select a program that was generated as a key type.
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SHAP-045 WARN Program is not of pommel type
Cause: the program is not of a pommel type. The program is either a non-shape generated program or
the program is of a shape other than pommel.
Remedy: Select a program that was generated as a pommel type.
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SHAP-046 WARN Program is not of custom type
Cause: The program is not of a custom type. The program is either a non-shape generated program or
the program is of a shape other than custom.
Remedy: Select a program that was generated as a custom type.
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SHAP-047 WARN Diameter must be > 0
Cause: The diameter must be > 0. The value for the diameter is 0 and a shape can not be generated
with this setting.
Remedy: Set the value higher than 0.
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SHAP-048 WARN Diameter must be > KW
Cause: The diameter must be > kerf width (KW). The diameter is smaller than the current kerf
width and this size of shape can not be done.
Remedy: Set the value larger than the kerf width.
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SHAP-049 WARN Length must be > 0
Cause: The length must be > 0. The value for length is 0 and a shape can not be generated with
this setting.
Remedy: Set the value higher than 0.
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SHAP-050 WARN Width must be > 0
Cause: The width must be > 0. The value for width is 0 and a shape can not be generated with
this setting.
Remedy: Set the value higher than 0.
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SHAP-051 WARN Width must be > KW
Cause: The width must be > kerf width (KW) The width is smaller than the current kerf width
and this size of shape can not be done.
Remedy: Set the value larger than the kerf width.
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SHAP-052 WARN NumPts must be multiple of 2
Cause: NumPts must be a multiple of 2. In order for the proper number of circular points to be
generated, this value needs to be in multiples of 2.
Remedy: Set the numbers of points to be in multiples of 2.
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SHAP-053 WARN EZ Normal is not loaded
Cause: Easy Normal is not loaded. The optional Easy Normal feature, is not loaded on this system.
Remedy: Load the optional Easy Normal feature.
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SHAP-054 WARN Program is write protected
Cause: The program is write protected. The program selected is write protected and can not be used.
Remedy: Turn off protection if you want to use this program.
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SHAP-055 WARN Not supported for custom
Cause: Not supported for custom. Move to the center position is not supported for a custom shape.
Remedy: Go to the created program and use step mode to get to the first position.
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SHAP-056 WARN The motion system is not ready
Cause: The motion system is not ready. To test the program, the motion system must be reset and
ready to run.
Remedy: Reset the motion system so that the program can be executed.
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SHAP-057 WARN Edge distance must be < diameter/2 + KW
Cause: Edge distance must be < diameter/2 + kerf width (KW). The edge distance is larger than the
diameter of the circle divided by 2 plus the kerf width.
Remedy: Make sure the edge distance does not exceed the diameter/2 + kerf width (KW).
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SHAP-058 WARN Single step is not supported
Cause: Single step is not support for test mode.
Remedy: Turn off single step or go to program SELECT and select your program for normal
execution with single step on.