Yaskawa DX200

Overview

The MOTOMAN DX200 serves as a robust and versatile controller for managing the movements of robots and associated equipment, such as positioners, tracks, and gantries. It is adept at handling multiple axes of motion and tasks simultaneously, capable of coordinating the actions of up to 4 robots (Master/Slave configuration) along with additional external axes, totaling up to 48 motion axes.

Typical Applications

Primarily designed to work in tandem with MPX/MPO Series Painting Robots and MPL Series Palletizers, the DX200 finds its niche in various industrial settings requiring precise and synchronized motion control.

Operational Interface

Equipped with an intuitive Touch Screen Teach Pendant (with a specialized Ex-Proof ATEX version available for MPX3500 robots), the DX200 simplifies operation. Over time, MOTOMAN has refined its operational concept based on extensive field experience, resulting in an efficient and user-friendly environment. With straightforward menu structures, hotkeys, and easy-to-understand program structures, users can quickly grasp the programming essentials. Moreover, the system supports high-level programming using the Inform language, empowering specialists to craft intricate commands or custom motion functions.

Motion Control Technology

Powered by a high-speed multitasking CPU, an advanced operating system, and Yaskawa Sigma5 servo technology, the DX200 ensures swift accelerations, rapid axis speeds, and superior path accuracy. Its non-Windows-based operating system, coupled with fast interpolation cycles, enhances performance without the need for extensive virus protection measures. The incorporation of Advanced Robot Motion (ARM) functionality enables dynamic torque and load control, vibration suppression, and precise collision detection, among other benefits.

Controller Hardware

Featuring a modular design, the DX200 facilitates quick component replacement, minimizing downtime. Its rugged, stackable cabinet boasts an IP54 rating, suitable for demanding industrial environments. Each robot cabinet provides ample space for integrating additional controllers, interfaces, safety systems, and third-party applications, ensuring flexibility and scalability.

Functionality and Packages

With various function packages tailored for different applications (e.g., General, Handling, Painting), the DX200 offers a comprehensive suite of capabilities. From servo control to machine vision and beyond, users can leverage a wide array of functions to streamline programming and commissioning tasks.

Safety and Functional Safety

Adhering to stringent safety standards, the DX200 incorporates a dual-channel safety system and optional Functional Safety Unit (FSU) for advanced monitoring and protection. These features ensure the safety of operators and equipment during operation, with precise monitoring of position and speed within predefined zones.

Energy Efficiency and Sustainability

Energy-saving options, including individual servo-off functionality and recuperation units for larger robot models, underscore Yaskawa’s commitment to sustainability. By optimizing energy usage and recovery, the DX200 contributes to reducing environmental impact while enhancing operational efficiency.

Open Communication and Programming

Supporting seamless integration into existing networks, the DX200 offers a range of communication interfaces and protocols. From standard Ethernet connections to industry-specific interfaces like Profinet and Devicenet, the controller facilitates interoperability and connectivity. Additionally, its open programming architecture accommodates various programming methods, enabling users to choose the approach best suited to their needs.

Conclusion

In essence, the MOTOMAN DX200 represents a pinnacle of control technology, embodying reliability, efficiency, and adaptability. Whether in automotive assembly lines, painting facilities, or palletizing operations, this controller empowers users to achieve optimal performance while prioritizing safety and sustainability.