Yaskawa Alarm Codes 4300 – 4399

Yaskawa Alarm Codes 4300 – 4399

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4300VERIFY ERROR (SERVO PARAME- TER)  Setting error(1) Reset the alarm.
(2) If the alarm occurs again, check whether the setting is within the allowable range.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4301CONTACTOR ER- ROR SUB-Code: Signifies the physical No. of contactor in which the alarm occurred
Before performing a connection check of the wiring, turn OFF the controller power. Make sure that all the LEDs of SERVO-
PACK and converter are OFF, then verify that no electricity is charged using equip- ment such as a tester. This process may take a few minutes af- ter shutting off the power.
YPU unit failure(1) Reset the alarm.
(2) Check the insertion and connection of the followings.
∙YSF22-CN217
∙YPU-CN607,CN-611
(3) Check if the contactors (1KM and 2KM) are open, and not damaged by melting or sticking.
(4) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the unit to be safe.
    YSF22 board failure(1) Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2) If the alarm occurs again, replace the YSF22 board. Save the CMOS.BIN before replacing the board to be safe.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4302BRAKE CIRCUIT ERROR  Software operation error occurred(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
4303CONVERTER READY SIGNAL ERROR SUB-Code: Signifies the physical No. of converter in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙YPU unit-CN604
∙EAXA21 board CN507
∙Converter-CN553,554,555
    YPU unit failure(1) Reset the alarm.
(2)Check if the contactors (1KM and 2KM) are open, and not dam- aged by melting or sticking.
(3) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4304CONVERTER IN- PUT POWER ER- ROR SUB-Code: Signifies the physical No. of converter in which the alarm occurredYPU unit failure(1) Reset the alarm.
(2) Check if the contactors (1KM and 2KM) are open, and not damaged by melting or sticking.
(3) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN08
∙Converter CN551,553
∙YPU-CN602
    Module failure (con- verter)(1) Reset the alarm
(2) If the alarm occurs again, replace the converter.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4305CONVERTER CIR- CUIT CHARGE ER- ROR SUB-Code: Signifies the physical No. of converter in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙Converter-CN556
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    Module failure (Re- generative resistor)Check if there is no ground fault in the regeneration resistors.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4306AMPLIFIER READY SIGNAL ERROR SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN501 to 506,CN510
∙EAXB21-CN531,532,533
∙Amplifier-CN581,582
∙Converter-CN551,552A,552B
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, check if the LED (green) for amplifier is lighted up when SERVO power is ON.
(3) If it is lighted, replace the converter.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the corresponding amplifier.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA/EAXB board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4307SERVO ON DE- FECTIVE SPEED SUB-Code: Signifies the axis in which the alarm occurredMechanical failureCheck that the robot is not moving when the SERVO turned ON.
    YBK21 board failureCheck that the brake has not been released because the brake relay is broken.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Connection failure(1) Reset the alarm(2) If the alarm occurs again, check the con- nection and inserting state of the following cables and connectors.
[Robot axis]
·EAXA21-CN501 to 506
·Amplifier-CN581, CN584
·Power supply cable (Power cable) [External axis]
·EAXB21-CN531,532,533
·EX1SV (External axis SERVO PACK) -CN591
·Power supply cable (Power cable)
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4308VOLTAGE DROP (CONVERTER) SUB-Code: Signifies the physical No. of converter in which the alarm occurredVoltage failureCheck if the primary power supply voltage is dropping.
    Connection failure(1) Reset the alarm
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510           ∙EAXB21-CN531,532,533
∙Converter CN551,553
∙EX1SV (External axis SERVO PACK) – CN591,592
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Module failure (con- verter)(1) Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2) If the alarm occurs again, replace the converter.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
 DEFECTIVE EN- CODER INTERNAL DATA SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
{Robot axis}
∙Cables between encoders
∙EAXA21-CN508
{External axis}
∙Cables between encoders
∙EAXB21-CN534,535,536
    Module failure (en- coder)(1) Reset the alarm.
(2) If the alarm occurs again, replace the encoder.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4310ENCODER OVER- HEAT SUB-Code: Signifies the axis in which the alarm occurredOverheated encoderTurn OFF the DX200 power for approx. 10 minutes, then turn it ON again.
    High ambient tem- peratureAdjust the ambient temperature to 40<  or less.
    Module failure (en- coder)(1) Reset the alarm.
(2) If the alarm occurs again, replace the encoder.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA, EAXB board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4311ENCODER BACK- UP ERROR SUB-Code: Signifies the axis in which the alarm occurredModule failure (encoder battery){AL-4314 occurred}
Replace the battery of the axis in which the error occurred.
{AL-1327 occurred}
Replace the battery of the axis in which the alarm occurred. If the home position of the corresponding axis is displayed as “***”, reg- ister the home position again.
AL-1327 occurs due to the battery disconnection (weak battery), causing undefined alarm data.
If the alarm doesn’t occur after turning the power OFF and then
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
[Robot axis]
∙Cable between encoders
∙EAXA21-CN508
[External axis]
∙Cable between encoders
∙EAXB21-CN0534,535,536
    Module failure (en- coder)(1) Reset the alarm.
(2) If the alarm occurs again, replace the encoder.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA, EAXB board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4312ENCODER BAT- TERY ERROR  Module failure (encoder battery)Replace the battery.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4315COLLISION DE- TECT SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The tool information
∙The selection tap of the transfer
∙The collision detection level
∙JOB
∙Work
∙The speed of JOB
∙The acceleration/deceleration speed of ACC and DEC
∙Length of the power cables  ∙Diameter of the power cables
    Interference errorRemove the following interferences.
∙The interferences to the jigs of Robot.
∙The interferences to the jigs of workpieces.
∙If there is no interference between robot and workpieces, set the shock detection level to more than maximum eternal value. Up to 500% can be set.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Acceleration limit overThis alarm occurs when excessive load is applied to the motor upon the satisfactions of all the following conditions;
∙The acceleration/deceleration is automatically calculated by the robot’s position at start/end point
∙The JOB is stopped by category 1 stop or HOLD stop
∙Compared to the start/end point, excessive load is applied to the motor according to the position
<Remedy>
Adjust the acceleration/deceleration by ACC and DEC for the teaching position.
Also, make sure to run the machine enough before operation when this alarm occurs at low temperature environment (ambient temperature: 10< )
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21- CN501 to 506,CN510
∙EAXB21- CN531,532,533
∙Amplifier – CN581,582
∙Converter – CN551,552A,552B
∙EX1SV (External axis SERVO PACK) – CN591,592,595
    Connection failure(1) If the alarm occurs again, check the wiring of phase-U, -V, and
-W isn’t disconnected.
(2) If disconnected, replace the motor power wire.
    Connection failure(1) Check that the motor brake wire is not disconnected.
(2) If disconnected, replace the motor brake wire.
    YBK21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YBK21 board.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    Maintenance failureMeasure the density of grease iron powder in the speed reducer and do the MAINTENANCE.
    Defective speed re- ducerReplace the speed reducer or the grease of it.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4316PRESSURE DATA LIMIT SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The gun pressure file
∙The dry spotting pressure file
*Reset the pressure value in the gun pressure file below the max- imum pressure value
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4317PRELOAD ERROR SUB-Code: Signifies the axis in which the alarm occurredEffect of external forceAdjust the gun opening.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4318SERIAL ENCODER CORRECTION LIM- IT SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
[Robot axis]
∙Cable between encoders
∙EAXA21-CN508
[External axis]
∙Cable between encoders
∙EAXB21-CN0534,535,536
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Module failure (en- coder)(1) Reset the alarm.
(2) If the alarm occurs again, replace the encoder.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA, EAXB board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4319PRELOAD ERROR 2 SUB-Code: Signifies the axis in which the alarm occurredEffect of external forceMove the gun axis to another position by manual operation and then turn the SERVO power on again.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4320OVERLOAD (CONTINUE) SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The tools or the mass of the workpieces
    Interference with pe- ripheral devicesCheck if the robot interferes with any objects such as workpieces or peripheral devices. If interferes, remove the object.
    Setting errorReview the JOB to check if the load factor doesn’t exceed 100%.
    YBK21 board failure(1)Check if the power has been applied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the following cables.
∙The wire harness in the robot.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4321OVERLOAD (MOMENT) SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The tools or the mass of the workpieces
    Interference errorCheck if the robot interferes with any objects such as workpieces or peripheral devices. If interferes, remove the object.
    Setting errorReview the JOB to check if the load factor doesn’t exceed 100%.
    YBK21 board failure(1)Check if the power has been supplied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the following cables.
∙The wire harness in the robot.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4322AMPLIFIER OVER- LOAD (CONTINUE) SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The tools or the mass of the workpieces
    Interference errorCheck if the robot interferes with any objects such as workpieces or peripheral devices. If interferes, remove the object.
    Setting errorReview the JOB to check if the load factor doesn’t exceed 100%.
    YBK21 board failure(1)Check if the power has been supplied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the following cables.
∙The wire harness in the robot.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4323AMPLIFIER OVER- LOAD (MOMENT) SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The tools or the mass of the workpieces
    Interference errorCheck if the robot interferes with any objects such as workpieces or peripheral devices. If interferes, remove the object.
    Setting errorReview the JOB to check if the load factor doesn’t exceed 100%.
    YBK21 board failure(1)Check if the power has been supplied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the following cables.
∙The wire harness in the robot.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4324CONVERTER OVERLOAD  Setting error∙Confirm that the tool and workpiece in use don’t exceed the per- missible load.
∙Adjust the JOB speed.
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21/EAXB21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4326OVER SPEED SUB-Code: Signifies the axis in which the alarm occurredSetting errorIf the alarm occurs at the same site, check the following setting.
∙Set the lower motion speed around the site where the alarm oc- curs.
If the alarm occurs for the motor gun, check the following settings.
∙Setting of the touch speed
∙Setting of the touch pressure
    Connection failure(1) Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2) If the alarm occurs again, check the wiring of phase-U, -V, and
-W is correct.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4327WRONG MOTOR ROTATION SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and insertion of the following cables and connectors.
Motor power cable
∙Amplifier-CN584
∙EX1SV(External axis SERVO pack)-CN595
∙Power supply cable (Power cable) Encoder cable
∙EAXA21-CN508
∙EAXB21-CN534,535,536
{Controller for painting use}
·YIS22 board-CNPGA,CNPGB,CNPGC,CNPG123,CPG456, CPG7
·YIS23 board-CNPGD,CNPG1,CNPG2,CNPG3
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4328SERVO TRACK- ING ERROR SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙The tools or the mass of the workpieces
    Interference errorCheck if the robot interferes with any objects such as workpieces or peripheral devices. If interferes, remove the object.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Acceleration limit overThis alarm occurs when excessive load is applied to the motor upon the satisfactions of all the following conditions;
∙The acceleration/deceleration is automatically calculated by the robot’s position at start/end point
∙The JOB is stopped by category 1 stop or HOLD stop
∙Compared to the start/end point, excessive load is applied to the motor according to the position
<Remedy>
Adjust the acceleration/deceleration by ACC and DEC for the teaching position.
Also, make sure to run the machine enough before operation when this alarm occurs at low temperature environment (ambient temperature: 10° C)
    Connection failure(1)Reset the alarm.
(2) If the alarm occurs again, check the connection and insertion of the following cables and connectors.
·Amplifier-CN584
·EX1SV(External axis SERVO pack)-CN595
·Motor power wiring
·Power supply cable (Power cable)
·EAXB21 board-CN534,CN535,CN536
{Controller for painting use}
·YIS22 board-CNPGA,CNPGB,CNPGC,CNPG123,CPG456, CPG7
·YIS23 board-CNPGD,CNPG1,CNPG2,CNPG3
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    YBK21 board failure(1)Check if the power has been supplied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4329SAFETY SPEED ERROR (SERVO)11The motion speed at the center of the flange exceeded the specified max. speed. (R1)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  12The motion speed at the center of the flange exceeded the specified max. speed. (R1).Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  21The motion speed at the center of the con- trol point exceeded the specified max. speed. (R1)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  22The motion speed at the center of the con- trol point exceeded the specified max. speed. (R1)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
  211The motion speed at the center of the flange exceeded the specified max. speed. (R2)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  212The motion speed at the center of the flange exceeded the specified max. speed. (R2)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  221The motion speed at the center of the con- trol point exceeded the specified max. speed. (R2)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  222The motion speed at the center of the con- trol point exceeded the specified max. speed. (R2)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  311The motion speed at the center of the flange exceeded the specified max. speed. (R3)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  312The motion speed at the center of the flange exceeded the specified max. speed. (R3)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  321The motion speed at the center of the con- trol point exceeded the specified max. speed. (R3)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
  322The motion speed at the center of the con- trol point exceeded the specified max. speed. (R3)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  411The motion speed at the center of the flange exceeded the specified max. speed. (R4)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  412The motion speed at the center of the flange exceeded the specified max. speed. (R4)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  421The motion speed at the center of the con- trol point exceeded the specified max. speed. (R4)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  422The motion speed at the center of the con- trol point exceeded the specified max. speed. (R4)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  511The motion speed at the center of the flange exceeded the specified max. speed. (R5)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  512The motion speed at the center of the flange exceeded the specified max. speed. (R5)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
  521The motion speed at the center of the con- trol point exceeded the specified max. speed. (R5)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  522The motion speed at the center of the con- trol point exceeded the specified max. speed. (R5)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  611The motion speed at the center of the flange exceeded the specified max. speed. (R6)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  612The motion speed at the center of the flange exceeded the specified max. speed. (R6)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  621The motion speed at the center of the con- trol point exceeded the specified max. speed. (R6)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  622The motion speed at the center of the con- trol point exceeded the specified max. speed. (R6)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  711The motion speed at the center of the flange exceeded the specified max. speed. (R7)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
  712The motion speed at the center of the flange exceeded the specified max. speed. (R7)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  721The motion speed at the center of the con- trol point exceeded the specified max. speed. (R7)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  722The motion speed at the center of the con- trol point exceeded the specified max. speed. (R7)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  811The motion speed at the center of the flange exceeded the specified max. speed. (R8)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  812The motion speed at the center of the flange exceeded the specified max. speed. (R8)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  821The motion speed at the center of the con- trol point exceeded the specified max. speed. (R8)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
  822The motion speed at the center of the con- trol point exceeded the specified max. speed. (R8)Setting errorCheck the following settings.
∙Reduction in the motion speed
    Setting errorReset the alarm, and then try again.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check that U-, V- and W-phase are appropriately connected.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replace the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4330BROKEN SPEED MONITOR LINE  Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙Speed monitor unit
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4331SPEED MONITOR LEVEL ERROR  EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4334OVERVOLTAGE (CONVERTER) SUB-Code: Signifies the physical No. of converter in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN531,532,533
∙Converter CN551,553
∙EX1SV (External axis SERVO PACK)-CN591,592
    Setting errorCheck the following settings.
∙The load mounted on the robot
    Voltage failureModify the primary breaker voltage to the specified voltage 200V(+10% to 15%).
    Module failure
(Regenerative resis- tor)
(1)Disconnect the converter CN557 to check if there is no cable disconnection.
(2)If disconnected, replace the regenerative resistor.
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Turn the power OFF then back ON.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4335GROUND FAULT SUB-Code: Signifies the axis in which the alarm occurred.
(If the alarm occurred at an axis which is driven by a common converter, all the sub- ject axes are indicat- ed.)
Connection failure(1) Turn the power OFF then back ON.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙Converter CN551,553,555
∙EX1SV (External axis SERVO PACK)-CN592
∙YPU unit-CN604
    Connection failure(1) Turn the power OFF then back ON.
(2) If the alarm occurs again, replace the following cables. Check the axis in which earth fault occurs in the alarm history screen.
If both robot axes and external axes use the same type converter, the earth fault may occur on the external axis not the robot axis. (There is also a possibility that it is stained by water)
(1) External axis cables (Power wire)
(2) Traveling axis cable (Power wire)
(3) Power supply cable (Robot axis, external axis) (Power wire)
(4) Internal cables (Robot axis, external axis) (Power wire)
    Module failure (Re- generative resistor)Check if there is no ground fault in the regeneration resistors.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    GND wiring failure(1) Turn the power OFF then back ON.
(2) If the alarm repeats, check the voltage of the primary power and GND. If the voltage amount on each RST varies more than 100V, review the GND setting.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    Module failure (con- tactor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the contactor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YSF21 board. Save the CMOS.BIN before replacing the YPU unit to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4336OPEN PHASE (CONVERTER) SUB-Code: Signifies the physical No. of converter in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN531,532,533
∙Converter CN551,553
∙EX1SV (External axis SERVO PACK)-CN591, CN592
    Voltage failureModify the primary breaker voltage to the specified voltage 200V(+10% to 15%).
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YSF21 board. Save the CMOS.BIN before replacing the YPU unit to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4337OVERCURRENT (AMP) SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN501 to 506,CN510
∙EAXB21-CN531,532,533
∙Amplifier-CN581,582
∙Converter-CN551,552A,552B
∙EX1SV (External axis SERVO PACK)-CN591,592,595
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the following cables.
∙robot cable
∙Supply cable
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4338REGENERATIVE TROUBLE (CON- VERTER) SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN531,532,533
∙Converter-CN557
∙Cable between the regenerative resistors
    Module failure (Re- generative resistor)Replace the regenerative resistor.
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    OverloadingCheck that the load does not exceed the allowable limit.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4339INPUT POWER OVER VOLTAGE (CONV) SUB-Code: Signifies the physical No. of converter in which the alarm occurredVoltage failureModify the primary breaker voltage to the specified voltage 200V(+10% to15%).
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN531,532,533
∙Converter CN551,553
∙EX1SV (External axis SERVO PACK)-CN591,592
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4340TEMPERATURE ERROR (CON- VERTER) SUB-Code: Signifies the physical No. of converter in which the alarm occurredInstall failureCheck that the air inlet or outlet is not blocked.
    High ambient tem- peratureAdjust the ambient temperature to 40°C or less.
    Voltage failureModify the primary breaker voltage to the specified voltage 200V(+10% to 5%).
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN531,532,533
∙Converter CN551,553
∙EX1SV (External axis SERVO PACK)-CN591,592
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4342SV DRESS SPEED ERR SUB-Code: Signifies the axis in which the alarm occurredMetal pieces getting into dresser bladesCheck if metal pieces getting into dresser blades prevent the dresser from rotating.
    Setting errorCheck if the “SPEED FLUCTUATION LIMIT” setting in TIP DRESS CONDITION file is too small.
    Connection failure(1Reset the alarm.
(2) If the alarm occurs again, check the connection and insertion of the following cables and connectors.
∙Amplifier-CN584
∙EX1SV(External axis SERVO pack)-CN595
∙Motor power wiring
∙Power supply cable (Power cable)
    YBK21 board failure(1)Check if the power has been supplied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    OtherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4343SV DRESS SPEED ERR (UNDER PRESS) SUB-Code: Signifies the axis in which the alarm occurredMetal pieces getting into dresser bladesCheck if metal pieces getting into dresser blades prevent the dresser from rotating.
    Setting errorCheck the following settings.
∙”PRESS CONDITION” setting in TIP DRESS CONDITION file is too small. (Check if they are too high.)
∙”SPEED FLUCTUATION LIMIT” setting in TIP DRESS CONDI-
TION file. (Check if it is too small).
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and insertion of the following cables and connectors.
∙Amplifier-CN584
∙EX1SV(External axis SERVO pack)-CN595
∙Motor power wiring
∙Power supply cable (Power cable)
    YBK21 board failure(1) Check if the power has been supplied to the brake voltage of the following terminal.
Check that the brake has not been locked due to malfunction of the contactor.
∙YBK21-CN400
∙Motor brake terminal
(2) If any error is found, replace the YBK21 board.
    YPU unit failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN before replacing the board to be safe.
    Module failure (ampli- fier)(1) Reset the alarm.
(2) If the alarm occurs again, replace the amplifier.
    Module failure (mo- tor)(1) Reset the alarm.
(2) If the alarm occurs again, replace the motor.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    OtherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4344LINEAR SERVO- FLOAT TRACKING ERROR  Setting error(1) Check the settings for JOBs.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4345LNK SERVOFLOAT EXECUTE ERROR SUB-Code: Signifies the axis in which the alarm occurredSetting error(1) Check the settings for JOBs.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4346LNK SERVOFLOAT TRQ LIMIT ERROR SUB-Code: Signifies the axis in which the alarm occurredSetting error(1) Check the limit torque of the link SERVO float condition file.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4347LNR SERVO- FLOAT TRQ LIMIT ERROR SUB-Code: Signifies the axis in which the alarm occurredSetting error(1) Check the limit torque of the link SERVO float condition file.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4348LNR SERVO- FLOAT COORD TYPE ERROR SUB-Code: Signifies linear SERVO float condition file number in which the alarm oc- curredSetting error(1) Check the setting file of the JOB and the linear SERVO float.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4349LNR SERVO- FLOAT TOOL POSE ERROR  Setting error(1) Check the setting file of the JOB and the linear SERVO float.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4350LNR SERVO- FLOAT EXECUTE ERROR SUB-Code: Signifies the axis in which the alarm occurredSetting error(1) Check the settings for JOBs.
(2) Reset the alarm.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4351DRIVE BELT SNAP DETECT SUB-Code: Signifies the axis in which the alarm occurredDriving belt failure(1) Check that the driving belt is not broken.
(2) If the driving belt is broken, replace the driving belt.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4352TWIN DRIVE OVER DEVIATION SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN501 to 506,CN510
∙EAXB21-CN531,532,533
∙Amplifier-CN581,582
∙Converter CN551,552A,552B
∙EX1SV (External axis SERVO PACK)-CN591,592,595
    Connection failure (motor power)(1) If the alarm occurs again, check the wiring of phase-U, -V, and
-W isn’t disconnected.
(2) If disconnected, replace the motor power wire.
    Connection failure (motor brake)(1) Check that the motor brake wire is not disconnected.
(2) If disconnected, replace the motor brake wire.
    YBK21 board failure(1) Turn the power OFF then back ON.
(2) If the alarm occurs again, replace the YBK21 board.
    Module failure (ampli- fier)(1) Turn the power OFF then back ON.
(2) If the alarm occurs again, replace the amplifier.
    Module failure (mo- tor)(1) Turn the power OFF then back ON.
(2) If the alarm occurs again, replace the motor.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4353DEFECTIVE TAUGHT POINT (ENDLESS) SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙Setting of the command soft (JOB)
∙MRESET instruction to corresponding axis
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4354FILE NO. ERROR (SHOCK LEVEL) SUB-Code: File num- berSetting errorDo not use the collision detection file for exclusive use for the SVSPOT with the SHCKSET instruction.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4355EXTERNAL PRES DETECT (SERVO- FLOAT) SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the settings for JOBs.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4356ARM CTRL PA- RAMETER ERR (OBSERVER)  Setting errorCheck the settings for JOBs.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4357IMPOSSIBLE SRCH (EQUALIZE TEACH)  Setting errorCheck the settings for JOBs.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4358DUPLICATED PRESS ERROR  Setting errorEnd the current pressuring operation, and then execute the pres- suring instruction.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4359CONVERTER ER- ROR SUB-Code: Signifies the physical No. of converter in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN507,510
∙EAXB21-CN531,532,533
∙Converter CN551,553
∙EX1SV (External axis SERVO PACK)-CN591,592
    Module failure (con- verter)(1) Reset the alarm.
(2) If the alarm occurs again, replace the converter.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4360WAFER ALIGN- MENT ERROR (SERVO)  Connection failureCheck the connection of prealigner.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4362POWER SUPPLY READY ERROR (SERVO)  Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN501 to 506,CN510
∙EAXB21-CN531,532,533
∙Amplifier-CN581,582
∙Converter-CN551,552A,552B
    EAXA21 board failure(1) Reset the alarm.(In case of major alarm, turn the power OFF then back ON.)
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
    Software operation error occurred(1) Reset the alarm.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
4363BASE BLOCK SIG- NAL ERROR (SER- VO)  Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21-CN501 to 506,CN510
∙EAXB21-CN531,532,533
∙Amplifier-CN581,582
∙Converter-CN551,552A,552B
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    Software operation error occurred(1) Reset the alarm.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
4364GUN SOFTLIMIT SUB-Code: Signifies the axis in which the alarm occurredSetting errorCheck the following settings.
∙Home position of gun axis
[Released side]
Reset the software limit of released side gun. (Parameter S1CxG400 or 408)
[Closed side]
Reset the software limit at the gun closed side. Add the moving amount of tip wear. (Parameter S1CxG400 or 408)
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4365TOUCH DETECT DATA OVER  Setting errorCheck the following settings.
∙Home position of gun axis
∙”ALLOAWABLE TOUCH RANGE” in the GUN DETAIL SETTING
file
∙”PULSE – STROKE” setting in the GUN CONDITION file.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4366GUN BEND COM- PENSATION SET ERROR SUB-Code: Signifies the group in which the alarm occurredSetting errorCheck if this model is supported.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4367ROBOT POSE ER- ROR SUB-Code: Signifies the axis in which the alarm occurredSetting error(1)Check the teaching position.
(2)In case the alarm occurs at SVSPOT or SVSPOTMOV instruc- tion, if you disable the gun arm bend compensation by specifying the BCOFF tag to the instruction, the alarm won’t occur.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4371SYSTEM ERROR (SERVO)161Automatic test data errorSoftware operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  250Control filter error.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
  251Control filter error.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  260Control filter error.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  261Control filter error.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7101The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7102The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7103The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7104The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7105The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
  7106The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7107The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7108The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7109The override ratio is invalid.Software operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
  7610Gun Auto-tuning errorSoftware operation error occurred(1) Reset the alarm, and then try again.
(2) If the alarm occurs again, save the CMOS.BIN in MAINTE- NANCE mode, and then contact your YASKAWA representative about occurrence status (operating procedure).
4372SERVO ON SIG- NAL ERROR  Connection failureCheck the connections between YPU unit and EAXA21 board. Replace the YPU unit.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4378CANNOT EXE- CUTE BRAKE LINE CHECK SUB-Code: Signifies the axis in which the alarm occurredConnection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the brake connection.
   otherotherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
Alarm No.Alarm NameSUB-
Code
MeaningCauseRemedy
4379SAFETY RELAY ERROR (SERVO) SUB-Code: Signifies the control axis num- ber which detected an errorSetting error(1) Check the following settings.
∙Check the settings for CONNECTION(STO/CONTACTOR) in MAINTENANCE mode
∙When CONNECTION setup is CONTACTOR, check that the safety function’s jumper connector is inserted in EAXA21 board CN521, or EAXB21 board CN522/523/524.
    Connection failure(1) Reset the alarm.
(2) If the alarm occurs again, check the connection and inserting state of the following cables and connectors.
∙EAXA21 board CN521(Safety function’s jumper connector)
∙EAXB21 board CN522/523/524(Safety function’s jumper con- nector)
∙YSF22 board CN217
    YSF22 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the YSF22 board. Save the CMOS.BIN before replacing the board to be safe.
    EAXA21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXA21 board. Save the CMOS.BIN before replacing the board to be safe.
    EAXB21 board failure(1) Reset the alarm.
(2) If the alarm occurs again, replace the EAXB21 board. Save the CMOS.BIN before replacing the board to be safe.
    otherIf the alarm occurs again, save the CMOS.BIN in MAINTENANCE mode, and then contact your YASKAWA representative about oc- currence status (operating procedure).
4398PULSE LIMIT(SER- VO) SUB-Code: Control group and axisSetting error(1) Check the following settings.
·Perform the teaching again to correct positions for robots so that the step where the alarm occurred is within the motion range.